Digital Twins & Process Simulation

Know what your plant will do before it does it.

We build digital twins and process simulators for industrial operations: models that mirror your plant, train your operators and let you test changes without touching production. Built on delivery experience from tier-1 mining operations and $14–50B LNG projects.

Mining & mineral processing · Oil, gas & LNG operations · Process & utilities plants

Simulation models of your plant and process that earn their keep in operations.

  • High-fidelity process models First-principles and data-driven models of your actual equipment and flowsheets, validated against plant data rather than vendor brochures.
  • Operator training simulators Operators practise start-ups, upsets and shutdowns on the twin, so their first emergency isn't their first rehearsal.
  • What-if without risk Test control changes, debottlenecking options and operating envelopes in simulation before committing capital or downtime.
  • Live plant connection Twins connected to historian and control-system data, tracking the real plant so drift between model and reality stays visible.
  • From unit to flowsheet Start with one problem unit; extend to a full-flowsheet twin as the model proves its value.

FAQ

What data do we need to get started?
Typically P&IDs or flowsheets, equipment specs and historian data for the units in scope. We run a data-readiness check as part of discovery.
Do you integrate with our historian or DCS?
Yes. Live-connected twins read from your historian or control system, read-only by default, so operations are never at risk.
How long does a twin take to build?
A single-unit model answering a clear question typically takes weeks, not years. Full-flowsheet twins are staged so value lands early.